Lightweight Battery Tray Solutions

No MOQ Limit
From 1 to 10,000 parts
Free DFM Support
DFM analysis included.
100% Inspection
CMM report with every shipment.
NDA Protection
Your IP is safe and secure.

Lightweight Battery
Tray Solutions

Precision machining produces rugged battery trays from aerospace alloys, providing the secure mounting and structural safety required for high-capacity power pack integration.

Storage designs demand high impact toughness and flat surfaces for thermal regulation. Advanced CNC milling creates slim, reinforced frames that protect against crash damage and vibration, delivering the mechanical reliability and weight efficiency essential for high-performance aerial platforms.

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Manufacturing Process & Quality

Material Selection

Sourcing certified aerospace-grade metals and high-performance polymers to ensure maximum strength-to-weight ratios for extended drone flight times.

CNC Machining

Utilizing advanced 5-axis technology to achieve ultra-tight tolerances ±0.005mm for complex aerodynamic structures and internal housings.

Deburring & Cleaning

Precision finishing to eliminate micro-burrs and ultrasonic cleaning to ensure surfaces are free of oils, vital for flight electronics.

Surface Prep

Applying functional coatings like Hard Anodizing or Chemical Film for superior corrosion resistance and enhanced thermal dissipation.

Final Inspection

Rigorous verification using CMM and laser scanning to ensure every component aligns perfectly with your 3D CAD models.

Application-Specific Battery Tray Engineering

From rapid prototyping to volume production, we machine battery trays to your drawings, ensuring perfect fitment and structural integrity.

Optimized Thermal Profiles

Specialized Weight Reduction

Integrated Component Mounting

Hardened Surface Finishes

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Technical Specs

Item Name	Precision CNC-machined Battery Trays / Enclosures
Size	Max dimensions up to 1200mm x 800mm; Thickness from 1.0mm to 100mm
Process	High-Speed CNC Milling (3/4/5-Axis), Large Format Machining, Deep Pocketing
Material	Aluminum (6061-T6, 7075-T6, 5052), Magnesium Alloys, Stainless Steel
Finish	Hard Anodizing (Type III), Chemical Film (Alodine), Powder Coating, Passivation
Tolerances	Linear: +/-0.01mm; Surface Flatness: 0.05mm; Position: +/-0.02mm
Certificate	ISO 9001:2015, IATF 16949 (Automotive Standard), RoHS, REACH

Frequently Asked Questions

Expert technical support for your UAV projects. We bridge the gap between complex aerospace designs and precision manufacturing.

Need a technical consultation?

Our engineers provide DFM feedback within 12 hours to optimize your drone parts for weight, strength, and cost-efficiency.

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How is the battery tray’s flatness verified for thermal conductivity?

Thermal transfer depends on a perfectly level base. We utilize high-precision CMM probes to verify flatness within 0.05mm, ensuring your cells sit flush against the cooling interface without air gaps or hot spots.

Is my proprietary battery tray layout protected?

Your IP is safe through strict NDAs and isolated data management. We treat every CAD file and internal module schematic as high-security information, restricted only to the engineers directly involved in your project.

What ensures the housing can handle high-G impacts?

By machining from solid aluminum billets rather than using multiple welded parts, we maximize structural rigidity. This one-piece construction prevents fatigue cracks and maintains cell security during extreme vibration or crash testing.

How do you accelerate delivery for urgent testing phases?

Our rapid-turnaround cell focuses on prototype speed, delivering functional hardware within 4–7 days. This allows you to perform fitment tests and thermal validation without waiting for traditional production lead times.

Which surface treatments are best for insulation and corrosion?

We offer Type III hard anodizing and specialized powder coatings. These finishes provide a durable non-conductive layer that prevents electrical shorts while protecting the aluminum from environmental moisture and electrolyte exposure.

Can you scale production if the design changes mid-cycle?

Our workflow is built for flexibility. Because we use identical CNC programming for both prototypes and mass production, we can implement your design revisions instantly and scale volume without needing expensive new tooling.